Packing List:
Electric Control Box + Pneumatic Bracket + Foot Switch + Power Cord
HZ-35K Ultrasonic Bonding Machine Manual
Function: Suitable for brassiere, underwear, swimwear, shoe uppers and other two-layer fabric bonding points to save threads, improve product quality and efficiency. Another is also widely used in clothing, clothing, shoes, toys, leather goods, handbags, embroidery, glasses and other industries such as ironing diamonds and plastic welding processing.
Note: The best workbench mat board with tiles (floor tiles, can not use a high degree of smooth floor tiles, will be slippery) or frosted glass as a mat board. Or with 2 cm thick stainless steel plate can also be, but the effect is not so good, because the metal plate absorbs heat quickly. Can not use a too thin metal plate to do the mat board.
Product Parameters:
◆Net Weight: 15.3kg
◆Size: 410mm*350mm*320mm
◆Output Power: 500w
◆Welding Head Stroke: 20mm
◆Control Method: Pedal Pneumatic
◆Purpose: Sewing Equipment
◆Input Voltage: 110v
◆Targets: Swimsuits, Underwear, Masks
◆Degree of Automation: Semi-automatic
◆Oscillation System: Self-excited
◆Power Form: Ultrasonic
◆Drive Form: Portable Switch
◆Lifting Control: Electric
◆Frequency: 35 (Hz)
◆Welding Area: 2mm-10mm Optional Die
◆Welding Principle: Butt Welding
◆Vibrating Head Cooling System: Air Cool
Features:
1. Convenient Operation
2. Easy Maintenance
3. Higher Efficiency
4. Strong Applicability
Machine Shape Diagram
Portable Ultrasonic Bonding Machine
1 Power switch |
6 Start switch |
2 Amplitude meter |
7 Handle |
3 Carrying handle |
8 Vibrator |
4 Fusing time |
9 Die |
5 Detection switch |
|
Maintenance Guidance
Failure |
Cause |
Solution |
Output power is not enough |
Ammeter pointer is greater than 2A Oscillator burned out Oscillator connection line desoldering |
Adjust the copper screw to 3-5 small cells Replace the new oscillator Re-solder once |
Abnormal sound (screeching sound) |
Loose mold
|
Re-lock, before locking the vibrator and mold contact surface wipe clean and then lock
|
The handle has a burnt smell or sparks |
Oscillator connection line desoldering, loose connection, spark and burnt smell Oscillator burned out |
Re-weld once Replace the new oscillator |
Without ultrasonic output |
Pressing the handle switch does not have any response and then pressing the electrical box sound wave test output, indicates that the micro switch is bad Pressing 1 guide is still without response, which means that the connection line is broken somewhere or aerial plug in the desoldering phenomenon |
Replace the new microswitch Re-exchange the new connection line, re-solder the contacts in the air plug |
Handle hot (vibrator work will naturally generate heat, but can not be too high, generally in the 50 ℃ or so normal) |
The vibrator is the main accessory to produce ultrasonic waves, the chip produces ultrasonic sources, poor ventilation in the handle, the heat can not be dissipated, the chip can not work properly under high temperature, resulting in insufficient output power, and the current is large, burn the vibrator
|
Stop working, heat dissipation and then work normally, or add ventilation cooling device (wind pump)
|
Ammeter pointer is large |
The normal current in 3-5 small cells, must be kept within this data, otherwise the force has an impact Oscillator burned out Oscillator connection line is desoldered |
Keep the current in 3-5 small cells, adjust the copper screw Replace the oscillator Re-solder once |
Replace the new handle |
Pay attention to the current must be in 3-5 small cells It is still wrong after replacement |
Adjust the copper screw Electrical box and handle improperly matched, to professionals to match the motherboard |
Precautions, Common Sense and Routine Maintenance
The welding head should not work directly with metal objects.
The output force of the welding head is different for different types of shapes and sizes
The output wire cannot be pulled with excessive force.
The current is normally between 0.3 and 0.6 A at no load.
FM screw set current at 0.3-0.6A when locked, can not be twisted at will (to ensure that the current is in the minimum position)
Detect whether the no-load current is between 0.3-0.6A before work every day.
The handle must be hung on the workbench so that it works vertically.
Do not play freely outside the working period, and take care of the equipment.
The greater the hand force, the greater the output force of the welding head, and vice versa if the hand force is small.
When loading or unloading the die head, two opening wrenches must be used at the same time, one on the die head and one on the vibrator (the above action can be carried out only when the plastic nut of the handle is twisted loose and taken away first).
Before installing the die head, wipe the face of the vibrator and die head clean, the screws should be locked in the die head and then locked with the vibrator, usually also pay attention to whether it has loosened.
Do not collide and twist the handle with hard objects, which will break the handle and twist the wire.
Check regularly whether the fan is functioning properly.
For long-time use, the handle is naturally hot, please use the air gun to blow cold or natural
